Metal Stamping

Part Name: Step Plate
Category: Automotive Aftermarket
Description: Dim 22” x 4” 5052 H32 063 thk
Black Anodize
Method: Metal Stamping with Low Cost Tooling

Equipment Used: Punch Presses, Blank, Dimple, Emboss, Form

Over 150 dimples with a compound form



 

Part Name: Retainer, Spring
Category: Residential
Method: Metal Stamping, Low Cost Tool
Description: 7” X 3” X 2”
Material: ¼” CRS ANN
Finish: Yellow/Gold Zinc

Equipment Used: 60-Ton Punch Press for Forms



 

Part Name: Lens Holder Assembly
Category: Electronic Controls
Method: Short Run Metal Stamping
Description: 7” X 1 ½ X ¾”
Material: 302/304 Stainless Steel 060,050 and 036 Thick Finish. Tumble Deburr

Equipment Used: 60, 45, 35 Ton Punch Presses, Spot Welder (Resistance Welding)Assembly is made from five parts



 

Part Name: Bracket
Category: Electronic Controls
Method: Laser Fabrication, Stamping
Description: 8” X 6” X 4”
Material: CRS ANN .156 Thick
Finish: Clear Zinc

Equipment Used: Laser, Punch Press, Mill, Drill Press



 

Part Name: Articulated Arm
Category: Medical
Method: Metal Stamping, CNC Machine, Assembly
Description: 16” X 5” X 2 ½”
Material: CRS ANN Sheet Metal, 1018 Bar Stock
Finish: Powder Coat, Yellow Zinc

Equipment Used: 60 Ton Punch Press, CNC Machine Center, Hager Press



 

Part Name: Filter Cap
Category: Automotive After Market
Method: Metal Stamping / Draw
Description: 8” X 6 “ X  3/4 “
Material: CRS ANN Draw Quality 036 Thick (20 ga)
Finish: Clear Zinc

Equipment Used: 60 Ton Press

Short Run, Low-Cost Tools



 

Part Name: Hinge Bracket
Category: Aerospace
Method: Metal Stamping / Assembly
Description: 7” X 2 1/2” X ¾”
Material: Aluminum 6061 T6 3/16 Thick
Finish: Clear Anodize

Equipment Used: 75-Ton Press

Unit made from three parts, then laminated together.



 

Part Name: Filter Cover
Category: Automotive Aftermarket
Method: Metal Stamping/ Draw
Description: 6” Dia
Material: CRS ANN Draw Quality 036 Thick (20 ga)
Finish: Nickel Chrome

Equipment Used: 60-Ton Press for Blank and Draw. 35-Ton Press for Emboss.

Company Name Embossed into part.

Low Cost Tools



 

Part Name: Air Filter Base
Category: Automotive Aftermarket
Method: Metal Stamping / Draw
Description: 6” Diameter
Material: CRS .036 (20 ga) Thick

Finish: Clear Zinc

Equipment Used: 60-Ton Punch Press, Low-Cost Tool

Part made in 3 operations



 

Part Name: Clamp
Category: Medical
Method: Short Run Stamping/ Machined
Description: 2” X  7/8” X  ½”
Material: Stainless Steel
Finish: Glass Bead, Passivate

Equipment Used: Punch Press with Low Cost Tools, Laser Weld Assembly, Crystal Mark Bead Blaster.

5000- 7000 parts per run



 

Part Name: Retaining Ring

Category: Lighting Industry
Method:  Short Run Metal Stamping
Description: 5” Diameter
Material: CRS ANN .047 Thick (18 ga)
Finish: Black Powder Coat

Equipment Used: 60-Ton Punch Press, 22-Ton Press for form.

Annual Quantities 4000 to 5000 parts



 

Part Name: Headlight Frame
Category: Automotive Aftermarket
Method: Short Run Stamping, Metal Stamping, Resistance welding/ spotweld
Description: 11” x 7” x  5”
Material: 060 (16 ga ) CRS

Finish: Black Powder coat

Equipment Used: 75-ton Punch Press for blank, 60-ton Press for piercing and 35-ton press for forming.

Extensive use of Low-Cost Short Run Tools. Units were made in left and right hand sets for the Miata.



 

Part Name: Lavatory Drain Valve

Category: Aerospace
Method: Short Run Stamping, Metal Stamping
Description: 10” x 8” x 5”
Material: 060 thru 125 thick Stainless Steel 302/304

Finish: Tumble Deburr

Equipment Used: 75-ton Punch Press for blank, 60-ton Press for piercing and 35 and 22-ton presses for forming.



 

Part Name: Housing
Category: Residential
Method: Short Run Stamping / Draw
Description: 5” Diameter
Material: CRS ANN 036 Thick
Finish: Gold Zinc
Equipment Used: 60-Ton Punch



 

Part Name: Case, Aluminum
Category: Electronic Controls
Method: Short Run Metal Stamping
Description: 6” X 2” X 2”
Material: 3003 H14 Aluminum
Finish: Clear Anodize
Equipment Used: Punch Press with Horn Die