Sheet Metal Fabrication

 

Part Name: Printer Side Plate
Category: Computer Peripherals / Printers
Method: Precision Sheet Metal Fabrication
Description: Dim 9″x 12″ Material 5052 H32 .063 thick Finish. Black Anodize
Equipment Used: CNC Turret Press, Press Brake, Time Saver, Hager Press (PEM Insert), Blank & Pierce on Turret Press Form, Press Brake.

Seven different hardware part numbers for a total of 49.
500 to 2500 parts per year. As a fabricated part, there was no tooling charge (NREC).



 

Part Name: Amplifier Back Plate
Category: Electronic Controls / Audio
Method: Precision Sheet Metal Fabrication
Description: Dim 9″ x 18″
Material: 5052 H32 .063″ thick
Finish: Blue and Clear Anodize with Selective Screen Printing.
Equipment Used: CNC Turret Press, Press Brake, Time Saver, Part required 6 forming hits.
50 to 250 parts per year. Fabricated no tool charge (NREC).



 

Part Name: Amplifier Front Face
Category: Electronic/ Audio
Method: Precision Sheet Metal Fabrication
Description: 18″ X 4″ Material Aluminum Finish. Blue and Clear Anodize with Selective Screen Printing.
Equipment Used: CNC Turret Press, Press Brake, Time Saver (wide belt graining)



 

Part Name: Device Retainer
Category: Medical Device
Method: Precision Sheet Metal Fabrication / Weld
Description: Dim 6” x 5”
Material: 5052 H32 060 thick
Equipment Used: Turret Press, Press Brake, Hager Press (PEM inserts) Tapping, Weld and Grind.

Unit is made from 2 parts that are assembled and welded together. Grinding was done to seal up all corners after weld.

This part was onshored and reshored.



 

Part Name: Remote Printer Stand
Category: Computer Peripheral / Printer
Method: Precision Sheet Metal Fabrication / Low Cost Tool
Description: 11” X 6”
Material: CRS ANN 060 (16 ga )
Equipment Used: Flat Bed Laser, Press Brake, Some Custom Tooling.

Note: Combined Laser, Sheet Metal Fabrication with Stamping to produce part most economically in production runs of 3000-5000 per year. (short runs)



 

Part Name: Transformer Mounting Bracket
Category: Electrical Controls
Method: Sheet Metal Fabrication
Description: 7” x 3” x  2”
Material: 5052  H32 .063 Thick
Finish: Red Anodize
Equipment Used: Turret Press, Press Brake, Hager Press for PEM inserts.

Very short run sheet metal fabrication.



 

 

Part Name: Printer Chassis
Category: Printers / Gaming
Method: Sheet Metal Fabrication
Description: 18” X 6”
Material: CRS ANN 047 (18 ga)
Finish: Black Zinc

Equipment Used: 100 ton Punch Press for blanking, 60 ton Punch Presses for Forming, Hager Press for PEM insertion.5000-10000 per order. Set up dedicated work cell to handle volume.
This part was onshored and reshored.



 

 
Part Name: Case, Aluminum
Category: Electronic Controls
Method: Short Run Metal Stamping
Description: 6” X 2” X 2”
Material: 3003 H14 Aluminum
Finish: Clear Anodize
Equipment Used: Punch Press with Horn Die



 

Part Name: Steel Cases
Category: Electronic Controls
Method: Short Run Metal Stamping
Description: 6” X 2” X 2”
Material: 3003 H14 Aluminum
Finish: Clear Anodize
Equipment Used: Punch Press with Horn Die